The BD Diesel Intercooler Hose & Clamp Kit, part number 1046275, is engineered specifically for heavy-duty diesel applications, providing secure and reliable connections in your turbocharged engine system. Featuring Nomex silicone hoses capable of withstanding over 100 psi of boost, this kit ensures your turbo system remains sealed under extreme pressure. The hoses are secured with rugged, spring-loaded, stainless steel T-bar clamps that maintain consistent clamping force through heat cycles, preventing blow-offs during high-performance operations. Designed for each application, these hoses include turbo connection, intake, charge air cooler (CAC) connections, and the necessary clamps for a complete upgrade.
BD Diesel’s hose construction utilizes 4 to 5 plies of DuPont Nomex/Aramid fiber, which offers superior durability and heat resistance compared to inferior polyester materials. Fluorosilicone elastomers and fluorocarbon compounds used in these hoses withstand oily residues and harsh engine environments, ensuring longevity and consistent performance. The internal color-coded red iron oxide indicates higher pressure suitability, making these hoses ideal for severe towing and high-boost setups. Each hose is engineered to meet three times its working pressure, providing an extra margin of safety and reliability.
This Intercooler Hose & Clamp Kit is backed by a 12-month or 24,000-mile warranty, reflecting BD Diesel’s commitment to quality and durability. It is designed to meet the demands of fleet and automotive diesel engines, especially those involved in heavy towing, high-performance tuning, or modified turbo systems. Proper installation, including replacing all related components and cleaning surfaces, is critical to ensure optimal performance. The kit is not CARB approved, and verification of specifications is recommended before installation to ensure compatibility with your vehicle’s specific configuration.
Features:
- Heavy-duty silicone hoses capable of handling over 100 psi boost pressure for reliable turbo performance
- Constructed with 4-5 plies of DuPont Nomex/Aramid fiber for superior heat resistance and durability
- Fluorosilicone elastomers and fluorocarbon compounds resist oily residues and harsh engine environments
- Spring-loaded 300 series stainless steel clamps maintain consistent clamping force through heat cycles for secure connections
Fitment:
Chevrolet Silverado 2500 HD Base 2001 to 2004
Chevrolet Silverado 2500 HD LS 2001 to 2004
Chevrolet Silverado 2500 HD LT 2001 to 2004
Chevrolet Silverado 2500 HD WT 2004
Chevrolet Silverado 3500 Base 2001 to 2004
Chevrolet Silverado 3500 LS 2001 to 2004
Chevrolet Silverado 3500 LT 2001 to 2004
Chevrolet Silverado 3500 WT 2004
GMC Sierra 2500 HD Base 2002 to 2004
GMC Sierra 2500 HD SL 2001 to 2002
GMC Sierra 2500 HD SLE 2001 to 2004
GMC Sierra 2500 HD SLT 2001 to 2004
GMC Sierra 2500 HD WT 2003 to 2004
GMC Sierra 3500 Base 2002 to 2004
GMC Sierra 3500 SL 2001 to 2002
GMC Sierra 3500 SLE 2001 to 2004
GMC Sierra 3500 SLT 2001 to 2004





















