The BD Diesel Intercooler Hose/Clamp Kit, part number 1045210, is engineered to withstand the demanding conditions of heavy-duty diesel applications. Featuring high-quality Nomex silicone hoses, this kit is designed for maximum durability and reliable performance under high boost pressures exceeding 100 psi. The hoses utilize four or five plies of DuPont Nomex and Aramid fiber, ensuring exceptional strength and resistance to heat, oil, and contaminants. Each hose is secured with rugged, spring-loaded stainless steel T-bar clamps that provide consistent clamping force across thermal cycles, reducing the risk of blow-offs during intense hill climbs or high-speed runs.
This kit includes angled boots, intercooler pipe boots, and heavy-duty spring-loaded clamps, making it suitable for a variety of diesel engine setups. The use of fluorosilicone elastomers and fluorocarbon materials enhances chemical resistance, especially against oily residues, ensuring long-term performance without degradation. The internal color of the clamps indicates higher pressure capacity, adding an extra layer of confidence for severe towing, tuning, or racing applications. Designed specifically for each application, these components meet three times their working pressure, offering safety margins that meet the demands of modified diesel engines.
Installation of this BD Diesel intercooler hose and clamp kit is straightforward for experienced mechanics and diesel enthusiasts. Properly securing all connections and verifying clamp tension helps prevent boost leaks that can compromise engine performance. Regular inspection and maintenance are recommended to sustain optimal operation, especially in high-stress environments. Whether upgrading an existing system or building a new one, this kit provides the robust, reliable components necessary for heavy-duty diesel performance.
Features:
- Heavy-duty silicone hoses withstanding over 100 psi of boost pressure for reliable performance.
- Utilizes 4 or 5 plies of DuPont Nomex and Aramid fiber for superior strength and heat resistance.
- Spring-loaded stainless steel T-bar clamps ensure consistent clamping force through heat cycles.
- Fluorosilicone elastomers and fluorocarbon materials resist oil, oil residues, and chemical degradation.
Fitment:
Dodge Ram 2500 Base 1994 to 2002
Dodge Ram 3500 Base 1994 to 2002





















