BD Diesel EGR Cooler Replacement – Ford 2004-2007 6.0L PowerStroke Part # 1090202
$524.99
BD Diesel Performance is unique among its peers in that it designs, manufactures and distributes a wide range of products specifically engineered for performance diesel applications. Located in Abbotsford, British Columbia, Canada, BD’s state-of-the-art facility covers 65,000 square feet, and employs 60 plus highly-trained individuals. The BD name became recognized in 1989, when the company introduced the first exhaust brake for the burgeoning diesel pick-up truck market. BD’s roots, however, actually date back to 1972, when Valley Fuel Injection, Ltd. first opened its doors. Today, Valley Fuel Injection and BD Diesel Performance are one, with eight specialty divisions that focus on diesel power train components: Fuel Injection Calibration Department, Exhaust Brake Manufacturing, Electronic Circuit Design and Assembly, Transmission and Torque Converter Design and Remanufacturing, Turbocharger Design, Installation and Research and Development. BD’s comprehensive approach to the diesel performance aftermarket ensures not only quality products, but educated dealers and satisfied customers. Thank you for your interest in BD Diesel Performance!
BD 6.0L Powerstroke EGR Cooler Replacement – Ford 2004-2007 Pick-ups & Vans w/Square Tube (after 09/22/2003)
- TIG welded 304L stainless 0.375in.O.D. x 0.048in. walled tubes replace the OEM inner cores
- Water deflectors added to increase turbulence to flow to aid in heat dissipation
- Replacement Heavy Duty EGR Coolers for 2003-2007 6.0L Ford Power Stroke Diesels
- TIG Welded 304L Stainless 0.375 in. OD x 0.048 in. Walled Tubes
- Water Deflectors Added to Increase Turbulence To Flow
- Prevents Premature Failure Due To Weak Brazed Joints
- Includes O-ring and threaded insert
- Incl. O-Rings And Threaded Insert
- Comes With 1900204 Gasket Set
- Replaces The OEM Inner Cores
- 5-Year Limited Warranty
- 5 Year Limited Warranty
- Pressure Tested
Out of stock
The BD Diesel 6.0L Powerstroke EGR Cooler Replacement (Part # 1090202) is engineered to restore optimal performance and reliability to your Ford 2004-2007 PowerStroke diesel engine. Designed with precision TIG-welded 304L stainless steel tubes, this heavy-duty replacement component measures 0.375 inches outer diameter with a 0.048-inch wall thickness, ensuring durability and resistance to high temperatures. The addition of water deflectors increases turbulence within the flow path, promoting efficient heat dissipation and helping prevent premature failure caused by weak brazed joints found in OEM cores. This EGR cooler is a direct replacement for the factory inner cores, providing a reliable upgrade that maintains your vehicle’s emission integrity and engine cooling efficiency. It includes necessary components such as O-rings and threaded inserts, along with a high-quality gasket set (Part # 1900204), making installation straightforward and ensuring a proper seal. Backed by a 5-year limited warranty and pressure-tested for quality assurance, this BD Diesel product is designed to meet the demands of heavy-duty applications and severe towing conditions. Proper installation and maintenance are essential to maximize service life and performance of your diesel engine’s cooling system. This robust EGR cooler is ideal for fleet operators, automotive technicians, and serious diesel enthusiasts seeking a durable, high-performance replacement that aligns with original specifications and enhances engine reliability.
Features:
- Heavy-duty stainless steel construction with TIG welding for durability and heat resistance
- Enhanced turbulence design with water deflectors for improved heat dissipation
- Direct replacement for OEM inner cores, ensuring proper fit and function
- Includes O-rings, threaded inserts, and gasket set for complete installation and sealing
Fitment:
Ford E-350 Club Wagon Chateau 2004 to 2005
Ford E-350 Club Wagon XL 2004 to 2005
Ford E-350 Club Wagon XLT 2004 to 2005
Ford E-350 Super Duty Base 2004 to 2007
Ford E-350 Super Duty Chateau 2006
Ford E-350 Super Duty XL 2006 to 2007
Ford E-350 Super Duty XLT 2006 to 2007
Ford F-250 Super Duty Harley-Davidson Edition 2004 to 2007
Ford F-250 Super Duty King Ranch 2004 to 2007
Ford F-250 Super Duty Lariat 2004 to 2007
Ford F-250 Super Duty XL 2004 to 2007
Ford F-250 Super Duty XLT 2004 to 2007
Ford F-350 Super Duty Harley-Davidson Edition 2004 to 2007
Ford F-350 Super Duty King Ranch 2004 to 2007
Ford F-350 Super Duty Lariat 2004 to 2007
Ford F-350 Super Duty XL 2004 to 2007
Ford F-350 Super Duty XLT 2004 to 2007
| Weight | 6.5 lbs |
|---|---|
| Dimensions | 28 × 7 × 7 in |
| air_freight_prohibited | false |
| not_carb_approved | true |
| carb_acknowledgement_required | true |
| ltl_freight_required | false |
| prop_65 | Y |
| part_type | automotive |
| epa | N/A |
| regular_stock | false |
| units_per_sku | 1 |
| upc | 019025010970 |
| brand | BD Diesel |
| part_number | 1090202 |
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