The BD Diesel 1090201 EGR Cooler Replacement is engineered for 2003-2007 Ford PowerStroke 6.0L engines, specifically designed to replace the OEM inner cores with high-quality TIG welded 304L stainless steel tubes. These tubes feature a 0.375 inch outer diameter and a wall thickness of 0.048 inches, ensuring durability and resistance to corrosion. Enhanced water deflectors are integrated into the design to increase turbulence within the flow, improving heat dissipation and reducing the risk of premature failure due to weak brazed joints. This heavy-duty cooler is a direct replacement that maintains optimal engine performance and longevity. The package includes O-rings and threaded inserts for a secure and reliable installation, and the cooler is pressure tested to meet strict quality standards. With a 5-year limited warranty, this product offers a long-term solution for maintaining your diesel engine’s cooling system, especially suited for fleet applications and heavy-duty use. Designed to prevent heat-related issues, this cooler helps ensure your engine operates within optimal temperature ranges, reducing downtime and costly repairs. Easy to install and built with premium materials, the BD Diesel EGR Cooler replacement provides peace of mind for fleet operators and automotive professionals seeking a dependable upgrade for their PowerStroke engines.
Features:
- Heavy-duty TIG welded 304L stainless steel construction for durability
- Enhanced water deflectors increase turbulence and heat dissipation
- Prevents premature cooler failure with robust brazed joint design
- Includes O-rings and threaded inserts for secure installation and leak prevention
Fitment:
Ford F-250 Super Duty Harley-Davidson Edition 2004
Ford F-250 Super Duty King Ranch 2004
Ford F-250 Super Duty Lariat 2003 to 2004
Ford F-250 Super Duty XL 2003 to 2004
Ford F-250 Super Duty XLT 2003 to 2004
Ford F-350 Super Duty Harley-Davidson Edition 2004
Ford F-350 Super Duty King Ranch 2003 to 2004
Ford F-350 Super Duty Lariat 2003 to 2004
Ford F-350 Super Duty XL 2003 to 2004
Ford F-350 Super Duty XLT 2003 to 2004





















