The BD Diesel Intercooler Hose & Clamp Kit, part number 1047034, is designed for high-performance applications on 2003-2007 Ford F-250 Super Duty trucks equipped with the 6.0L PowerStroke engine. This kit includes durable silicone hoses reinforced with DuPont Nomex / Aramid fiber, capable of withstanding over 100 psi of boost pressure, making it ideal for modified turbo diesel setups. The set features spring-loaded, stainless steel T-bar clamps that maintain consistent clamping force through heat cycles, ensuring a secure and reliable seal under severe operating conditions. The included metal intercooler pipe replaces the OEM plastic component, providing enhanced durability and resistance to cracking or failure during extreme use.
BD Diesel engineered these hoses and clamps to withstand the harsh environment of high boost pressures and oily residues, utilizing fluorosilicone elastomers and fluorocarbon materials. The hoses are designed to meet three times their working pressure, providing an extra margin of safety and longevity. Higher pressure applications are marked with a red iron oxide internal color for easy identification. This comprehensive kit is a vital upgrade for fleet vehicles and modified trucks, helping prevent boost leaks that can cause power loss or engine damage. Backed by a 12-month or 24,000-mile warranty, the BD Diesel intercooler hose and clamp set ensures a reliable upgrade for demanding diesel applications, supporting sustained performance and drivetrain integrity over the long haul.
Installation requires careful attention to torque specifications and proper cleaning of mating surfaces. When installing, always replace associated components like the pilot bearing, throwout bearing, and resurface or replace the flywheel to ensure optimal clutch operation. Proper assembly and break-in procedures are crucial for maximizing performance and component lifespan. This kit is engineered for professionals and enthusiasts seeking a high-quality upgrade for serious diesel performance enhancements.
Features:
- Heavy-duty silicone hoses reinforced with DuPont Nomex / Aramid fiber for high boost pressure capacity
- Spring-loaded, stainless steel T-bar clamps maintain consistent pressure through heat cycles
- Includes a durable metal intercooler pipe to replace OEM plastic component for increased longevity
- Designed to withstand oily residues with fluorosilicone elastomers and fluorocarbon materials
Fitment:
Ford F-250 Super Duty Harley-Davidson Edition 2004 to 2007
Ford F-250 Super Duty King Ranch 2004 to 2007
Ford F-250 Super Duty Lariat 2003 to 2007
Ford F-250 Super Duty XL 2003 to 2007
Ford F-250 Super Duty XLT 2003 to 2007
Ford F-350 Super Duty Harley-Davidson Edition 2004 to 2007
Ford F-350 Super Duty King Ranch 2003 to 2007
Ford F-350 Super Duty Lariat 2003 to 2007
Ford F-350 Super Duty XL 2003 to 2007
Ford F-350 Super Duty XLT 2003 to 2007





















