Bexar Pro Hydroboost | 2003-2005 Chevy Astro & GMC Safari Vans
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CRITICAL: Verify Specifications
Please confirm your firewall mounting pattern, 2.16-inch housing diameter, and stud thread dimensions (10 x 1.25mm) prior to installation. Chevrolet Astro and GMC Safari mid-size vans utilize compact engine bay geometry that demands precise hydraulic boost clearance to maintain proper pedal return and fluid flow.
“Engineered to restore immediate, firm pedal response and high-pressure hydraulic stopping performance for final-generation Chevy Astro and GMC Safari vans.”
| Specification | Detail |
|---|---|
| Housing Diameter | 2.16 inches |
| Booster Type | Hydraulic (Power Steering Assist) |
| Stud Thread Size | 10 x 1.25mm |
| Housing Material | Cast Iron |
| Internal Components | 100% New Seals, Diaphragms & Check Valves |
| Mounting Hardware | Includes Mounting Bracket (Hardware Excluded) |
🛠️ Expert Installation & Field Note
From our shop experience specializing in specialized vehicle braking systems since 1985:
- Pushrod Alignment: Ensure the pedal pushrod connects cleanly to the firewall bracket without binding. Tight doghouse clearances in Astro and Safari vans make straight pushrod alignment critical to avoid scoring internal spool seals.
- Power Steering Fluid Bleeding: Hydroboost units on 4.3L Vortec vans are highly sensitive to air trapped in the steering loop. Flush the power steering reservoir and bleed all air before road testing to prevent pedal kickback or pump noise.
- Corrosion Protection: Our specialized rust-prohibitive finishing process coats raw cast iron surfaces to endure splash, road debris, and underbody moisture over extended service intervals.
Availability & Logistics
In-stock item available for immediate counter pickup, local delivery, or direct regional shipping.
Core Deposit Terms
The listing price includes the core configuration ($65.00 core deposit value). Send your original rebuildable core back within 90 days for a full refund back to your original payment method.







