Bexar Pro Hydroboost | 1996-2002 Chevy Express 3500 & GMC Savana 3500
Fast Shipping / Regional Inventory
CRITICAL: Verify Specifications
Please confirm your firewall mounting bracket profile, 2.16-inch housing diameter, and mounting stud thread dimensions (10 x 1.25mm) prior to installation. GMT600 1-ton commercial vans demand accurate hydraulic assist specifications to ensure maximum braking performance under full cargo loads and high-GVWR towing operations.
“Engineered to restore maximum hydraulic stopping power for 1996-2002 GM 1-ton commercial van platforms, providing severe-duty stopping reliability across all engine configurations.”
| Specification | Detail |
|---|---|
| Housing Diameter | 2.16 inches |
| Booster Type | Hydraulic (Power Steering Assist) |
| Stud Thread Size | 10 x 1.25mm |
| Housing Material | Cast Iron |
| Internal Components | 100% New Seals, Diaphragms & Check Valves |
| Mounting Hardware | Includes Mounting Bracket (Hardware Excluded) |
🛠️ Expert Installation & Field Note
From our shop experience specializing in heavy-duty commercial brakes since 1985:
- Pushrod Alignment: Ensure your firewall pedal pushrod is perfectly centered during installation. On 1-ton Express and Savana van firewalls, tight doghouse clearances can cause subtle pushrod misalignment, leading to fast internal seal scoring and pressure loss.
- Hydraulic System Flush: Hydroboost units are highly sensitive to microscopic metal particles and degraded fluid. We mandate a complete power steering system flush with fresh fluid before connecting this unit to protect the new internal spool valves.
- Corrosion Barrier: Our exclusive rust-prohibitive finishing process seals the raw iron casing against road salt, condensation, and chemical spill exposure for maximum service life.
Availability & Logistics
Standard inventory item available for expedited delivery or regional routing. Check checkout options for fast transit schedules.
Core Deposit Terms
The listing price includes the core configuration ($55.00 core deposit value). Send your rebuildable heavy-duty core back within 90 days for full credit back to your payment method.







