Bexar Pro Hydroboost | 2004-2007 Chevy Express & GMC Savana Vans
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CRITICAL: Verify Specifications
Please confirm your firewall mounting pattern, 2.16-inch housing diameter, and stud thread dimensions (10 x 1.25mm) prior to installation. Chevrolet Express and GMC Savana full-size work vans rely on precise hydraulic assist tolerances to safely handle heavy passenger, cargo, and commercial fleet demands.
“Engineered to restore firm pedal response and heavy-duty hydraulic stopping power for GM full-size cargo and passenger work vans.”
| Specification | Detail |
|---|---|
| Housing Diameter | 2.16 inches |
| Booster Type | Hydraulic (Power Steering Assist) |
| Stud Thread Size | 10 x 1.25mm |
| Housing Material | Cast Iron |
| Internal Components | 100% New Seals, Diaphragms & Check Valves |
| Mounting Hardware | Includes Mounting Bracket (Hardware Excluded) |
🛠️ Expert Installation & Field Note
From our shop experience specializing in fleet and commercial vehicle braking systems since 1985:
- Pushrod Alignment: Ensure the pedal linkage aligns straight with the firewall bracket during reassembly. Tight engine packaging on full-size GM vans can increase the risk of binding, which will score internal spool seals and lead to hydraulic fluid bypass.
- Power Steering Fluid Flush: Commercial van applications subject power steering fluid to high thermal stress. Always perform a complete fluid flush before connecting lines to keep high-pressure internal spool and check valves clean and functional.
- Corrosion Barrier: Our exclusive rust-prohibitive finishing process coats raw cast iron surfaces to withstand road spray and underbody exposure in high-mileage fleet environments.
Availability & Logistics
In-stock item available for immediate store pickup, local commercial delivery, or direct freight dispatch.
Core Deposit Terms
The listing price includes the core configuration ($22.00 core deposit value). Send your original rebuildable core back within 90 days for a full refund back to your original payment method.







